OPD products

WE INCREASE THE EFFICIENCY

IN YOUR PRODUCTION UM

UP TO 50%

Our products are designed to offer your company comprehensive added value in the value stream. With our open data structure and detailed documentation, we enable you to involve all employees through training. This creates investment security for your value stream, as your teams are empowered to make independent changes and use processes optimally.

Our manufacturer-independent solutions open up new horizons for you: you can integrate the best ideas and innovations, independent of external providers. This makes your value stream flexible and open to the best solutions to optimize your production and warehouse processes.

With our holistic approach, we promote the transparency and agility of your value stream. Together, we create an efficient process design that makes your company more competitive and ready for the challenges of the future.

Discover the benefits of the products and let us work together to equip your value stream with the best ideas and improvements. Contact us for an individual consultation and find out how we can take your company to the next level.

Your success in the value stream is our goal - let's work together!

THE PRODUCTS

Order-
administration
Goods
Acceptance
Raw material
management
Production
management
Order picking
Quality & traceability
management

digital twin

Digital twin

Create the digital twin of your machines and system components.

The benefits of digital twins are manifold and range from improving efficiency to opening up new business opportunities.  By integrating sensors and other data sources, asset status data can be recorded and analyzed to plan and carry out maintenance work and repairs before failures occur.

  • Digital twins
  • Monitor & control
  • Ready-made solutions
Plant engineering

From creation to use in the value streamThe digital twin is a crucial tool in plant engineering right from the start. We collect detailed data on every component of the system during the design phase. This data enables us to carry out simulations and make optimizations before physical components are produced. Once the plant is in operation, we use the digital twin to collect and analyze operating data in real time. This helps us to develop predictive maintenance strategies that increase efficiency and minimize downtime. Ongoing data collection and analysis enables us to implement continuous improvements in our customers' value stream.

Mechanical engineering

Integration of data in the design and production processThe digital twin is also of central importance for mechanical engineering. From initial design to production and final use by our customers, the continuous flow and analysis of data plays a key role. By collecting and analyzing data during the design phase, we can predict machine performance and make optimizations. This data is then fed into the production process, where it is used to fine-tune machine parameters. Upon delivery to the customer, the digital twin is used to facilitate integration into existing systems and to continuously monitor and optimize the machine's performance during operation.

Manufacture of products

From design to final useIn product manufacturing, the use of digital twins enables seamless data integration from design through production to delivery to the customer. The digital twin of a product contains all relevant information collected during the design and production phases. This information is crucial for quality control and the optimization of manufacturing processes. After delivery, the data stored in the digital twin enables customers to better understand and use the product. It also helps the manufacturer to make customer-specific adjustments more efficiently and extend product lifecycles.

Unlimited order and batch management

The digital twin enables seamless and efficient management of an infinite number of orders and batches. By virtually mapping production processes and systems, companies can monitor and control their production in real time. This system ensures precise coordination and execution of production orders.

Automation of order and product changes

By using digital twins, order and product changeovers can be fully automated. The technology enables production lines to be changed over quickly and efficiently without manual intervention. This reduces downtimes and minimizes sources of error, leading to a significant increase in efficiency.

Increased efficiency through precise planning

The digital twin makes it possible to plan and simulate production processes in detail before physical changes are made. This precise planning makes it possible to optimize material flow and machine utilization, thereby increasing overall productivity.

Integration into existing systems

Digital twins can be seamlessly integrated into existing production systems and software. They offer a platform on which all relevant data flows together, enabling comprehensive analysis and the resulting targeted improvement measures.

Cost savings and quality improvement

By efficiently designing processes and minimizing production errors, digital twins help to reduce operating costs and improve product quality. Every step in the production process is optimized, leading to a reduction in waste and an increase in end product quality.

value stream

Value stream

Digital twins: revolution in value stream management

Digital twins optimize the entire production process through precise simulations. They improve operational efficiency, increase product quality and accelerate development. Predictive maintenance and accurate compliance documentation also help to increase efficiency and sustainability by reducing downtime and conserving resources. 

  • Optimization of operating processes
  • Increase in product quality
  • Acceleration of product development
  • Improving maintenance and servicing
  • Facilitating adherence to compliance
  • Sustainability improvements
Interoperability and AI: drivers of industrial efficiency

Interoperability and the use of artificial intelligence (AI) are key factors that are transforming modern industries. These technologies enable seamless integration and analysis of data across different platforms and systems, leading to significant improvements in efficiency and productivity.

1. efficient use of data through interoperability: The ability to combine and use data from different sources creates a comprehensive view of the entire production process. Interoperability facilitates data exchange between different systems and departments, leading to improved decision-making and optimized operations.

2. process optimization through AI: Artificial intelligence plays a key role in the analysis of large amounts of data in order to identify patterns, make predictions and optimize processes. AI can be used for predictive maintenance, for example, to minimize downtimes and extend the service life of machines.

3. increase in production output: By combining interoperability and AI, companies can make their production processes more efficient. AI algorithms make it possible to reduce production errors, improve quality assurance and lower production costs.

4. accelerated innovation and development: Integrating AI into the development process accelerates product innovation. Companies can bring new products to market faster by shortening design and test phases through simulation-based approaches and AI-supported analysis tools.

5. enhanced compliance and security: Interoperability facilitates compliance with regulatory requirements through consistent data management and analysis. AI supports the automated monitoring of compliance regulations and improves security protocols by proactively identifying potential risks.

By integrating interoperability and AI, companies can not only improve their internal processes, but also gain a competitive advantage by being more agile and responsive to market changes. These technologies are not only tools for cost reduction, but also catalysts for growth and innovation.

energy Data

Energy data

Specialized digital twin for energy analysis

Energy Data uses digital twin technology to focus exclusively on recording and evaluating energy consumption. This specialized data is used to create a product passport that can be accessed via the OPDPRO.CARE platform. This product passport precisely documents the resources required to manufacture a product, which not only contributes to energy efficiency but also provides valuable insights for environmentally conscious decisions. OPD ENERGY DATA is included in the list of       eligible energy management software (BAFA)

  • Improved energy efficiency
  • Cost reduction
  • Legal conformity
  • Increased transparency
  • Competitive advantages
  • Sustainable management
Improved energy efficiency

The energy management software enables precise monitoring and control of energy consumption. This enables companies to precisely analyze their energy requirements and identify potential for optimization, resulting in significant energy savings.

Cost reduction

By using energy efficiently and avoiding energy waste, companies can significantly reduce their operating costs. The funding facilitates the acquisition and implementation of advanced energy management solutions that might otherwise not be financially viable.

Compliance with legal requirements

The introduction of energy management software helps companies to meet national and international energy standards and legal requirements. This is particularly important for compliance with environmental laws and regulations.

Increasing transparency

With the energy management software, companies can track the energy consumption of their processes and systems in detail. This promotes a deeper understanding of energy flows and costs and supports decision-making and reporting.

Increasing competitiveness

By optimizing their energy use, companies not only improve their environmental footprint, but also strengthen their market position. Sustainable practices are increasingly becoming an important factor for competitiveness and corporate image.

Support for sustainable corporate governance

The implementation of energy management software is in line with the goals of sustainable development. Companies thus actively contribute to climate protection and improve their corporate social responsibility (CSR).

APPS

Scale control from Opdenhoff

"Apps by Opdenhoff" are software agents that process data and make it available to your company.

The apps developed by Opdenhoff offer a range of benefits that support the industry in the age of digitalization. With a strong focus on IDTA and RAMI 4.0, Opdenhoff is focused on creating solutions that improve both the efficiency and flexibility of production processes. Here are the three key benefits that these technologies offer:

  • Digital twins
  • Optimization of the value stream chain
  • Maintaining agility
Digital twins

The apps make it possible to simulate physical assets as digital twins. This allows production processes to be improved, efficiency to be increased and errors to be detected at an early stage.

Optimization of the value stream chain

Processes can be standardized by digitizing the value stream chain. This helps to optimize the entire production process and contributes to cost efficiency.

Administration tray

The creation of an administration shell enables global optimization of the value chain. This enables production companies to improve and standardize their processes worldwide.

Maintaining agility

Despite global optimization and standardization, employees in the individual plants can choose from the elements of the value chain. This maintains their flexibility and agility, which is necessary for quick adjustments and decisions.

Integration into the digitalization ecosystem

The apps complement the new ecosystem of digitalization in production. They enable effective collaboration between man and machine and contribute to the seamless integration of production processes.

Increased efficiency & productivity

By using these apps, companies can further improve their production processes, resulting in greater efficiency and productivity.

Real-time data and analyses

By using real-time data, companies can react quickly to changes, create forecasts and make well-founded decisions.

PLC

We develop future-oriented and flexible control concepts for you.

Opdenhoff is an expert in PLC programming, from requirements analysis, conception, design, programming, testing, commissioning to maintenance, documentation, training, support, optimization & digitalization.

  • Future-oriented
  • Full flexibility
  • Our expertise!

Note: Our PLC solutions are not software or manufacturer-specific and guarantee you full flexibility. 

Increased efficiency
Our PLC control system can be tailored specifically to the needs of a system or process, resulting in greater efficiency. This can reduce production costs and increase productivity.
Flexibility
Our PLC control offers more flexibility than a standard solution as it is tailored to the customer's specific requirements. Changes and adaptations can be made more easily to meet new requirements.
Reliability
Our PLC control system is generally more robust and reliable than a standard solution, as it has been specially developed for the application. This minimizes downtime and improves production efficiency.
Easier maintenance
Our PLC controller has been specially developed for the system or process, making it easier to maintain. The specific components and functions are known, which facilitates diagnosis and repair in the event of faults.
Expandability
Our PLC control system can be designed in such a way that it can be easily expanded as the customer's requirements grow or change. This means that investments in the controller can be used for longer.
Security
Our PLC control system can also be tailored to the specific safety requirements of the application. This minimizes potential safety risks and ensures safe operation.

SCADA

The software for visualizing and controlling your production processes. 

Our OPD SCADA is the intelligent answer to increasingly complex processes and higher demands on the functionality of man and machine. Opdenhoff is an expert in project planning for SCADA systems, from requirements analysis, conception, design, realization, implementation, testing, commissioning to maintenance, documentation, training, support, optimization and digitalization.

  • Connection of software
  • Data management & processing
  • Network design

Note: Our SCADA solutions are not software or manufacturer-specific and guarantee you full flexibility. 

Standardized interfaces
Perfect integration in your OPDPRO.CARE and in your automation through the use of open, standardized interfaces in hardware and software. OPD SCADA is based on standard SCADA systems with an open programming interface and offers worldwide support. OPD SCADA stands for the greatest possible openness and integration capability. We consistently rely on standard technologies and software tools - from the operating systems and the basic technologies used to communication mechanisms and the option of integrating scripts.
Designed to be industry-neutral
The SCADA systems used are designed to be industry-neutral and can be adapted to the specific requirements of individual industries.
Flexible weighing
Use of screen modules for weighing small, medium and large components, for flexible mixing and conveying of raw materials.
Seamless recording
Recording of all actions in a file or database
Object-oriented operation
Object-oriented operation of all basic functions and basic function elements in manual and automatic mode.
Individual scalability
The basic solution can be scaled via a graduated licensing model with regard to the quantity structures. The selected number of process variables can be increased at any time.
Improved process control
By automating processes and being able to monitor process variables in real time, customers can gain better control over their production processes. This can lead to higher product quality and more efficient use of resources.
Reduced downtimes
OPD SCADA can help to identify and resolve problems in production processes more quickly, potentially leading to reduced downtime. This in turn can increase productivity and reduce costs.
Increasing efficiency
OPD SCADA can help increase efficiency by optimizing the use of raw materials and resources and reducing waste and scrap. As a result, customers can potentially reduce costs and achieve their sustainability goals.
Data acquisition and analysis
OPD SCADA can capture and store data in real time, which can help customers identify problems early and make decisions based on real-time data. The data can also be used to perform trend analysis and continuous improvement.
Worldwide support
OPD SCADA offers worldwide support, which can help customers quickly resolve issues and maintain system performance, regardless of their location.

CONTROL

Modern switch cabinet construction & centralized control of production processes.

Control cabinets are an important part of industrial plants and machines. They enable the control and regulation of processes and at the same time protect the electrical components from faults and damage. A well-designed and constructed control cabinet is of crucial importance for the safety, reliability and efficiency of production processes.

  • Assembly
  • Commissioning
  • Production support
Creating a PLT position
The first step in the engineering of switchgear is the creation of a PCT section, which defines the requirements and specifications for the switchgear. The PCT document serves as the basis for the design of the switchgear and contains all the necessary information, such as the performance of the system, the type of components to be used and the required safety standards.
Creating an electrical plan
The next step is to create an electrical plan that shows the layout of the electrical components in the switchgear and how they are connected to each other. The electrical plan serves as a guide for the manufacture of the switchgear and helps to avoid errors and ensure that the system functions properly.
Assembly of the switchgear
As soon as the electrical plan has been drawn up, the switchgear is assembled. This process involves installing the electrical components and connecting the cables and wires. It is important that the installation is carried out carefully to ensure that the system functions properly and that all safety standards are met.
Commissioning the switchgear
As soon as the switchgear has been installed, it is time for commissioning. This process involves checking the system for functionality and safety. During commissioning, all electrical components are checked for functionality and any faults are rectified. Once the switchgear has been fully commissioned, it can be used to generate electricity or control other systems.
Operating phase
After commissioning, the switchgear engineering process moves on to the operating phase. In this phase, the switchgear is regularly monitored and maintained to ensure that it functions properly.

SUPPORT

Modern switch cabinet construction & centralized control of production processes.

Control cabinets are an important part of industrial plants and machines. They enable the control and regulation of processes and at the same time protect the electrical components from faults and damage. A well-designed and constructed control cabinet is of crucial importance for the safety, reliability and efficiency of production processes.

  • Assembly
  • Commissioning
  • Production support
Creating a PLT position
The first step in the engineering of switchgear is the creation of a PCT section, which defines the requirements and specifications for the switchgear. The PCT document serves as the basis for the design of the switchgear and contains all the necessary information, such as the performance of the system, the type of components to be used and the required safety standards.
Creating an electrical plan
The next step is to create an electrical plan that shows the layout of the electrical components in the switchgear and how they are connected to each other. The electrical plan serves as a guide for the manufacture of the switchgear and helps to avoid errors and ensure that the system functions properly.
Assembly of the switchgear
As soon as the electrical plan has been drawn up, the switchgear is assembled. This process involves installing the electrical components and connecting the cables and wires. It is important that the installation is carried out carefully to ensure that the system functions properly and that all safety standards are met.
Commissioning the switchgear
As soon as the switchgear has been installed, it is time for commissioning. This process involves checking the system for functionality and safety. During commissioning, all electrical components are checked for functionality and any faults are rectified. Once the switchgear has been fully commissioned, it can be used to generate electricity or control other systems.
Operating phase
After commissioning, the switchgear engineering process moves on to the operating phase. In this phase, the switchgear is regularly monitored and maintained to ensure that it functions properly.
Logo OPD PRO.CARE

THE ALL-IN-ONE
SOLUTION FOR

YOUR ATTACHMENT

Discover the possibilities of DIGITALIZATION. Simply connect people, machines, products and systems! 

  • Order | Recipes | Item number
  • Production | Specifications | Target values
  • Customer | Protocols | Traceability | AI

OPD Services

DISCOVER ALSO OUR
360° SERVICES!

OPD offers its customers a wide range of services in five areas or categories: Engineering, IIOT, IT, OT and Service. With these services, our customers can receive everything from the planning of a new system to the retrofitting of existing systems from a single point of contact. Through these five areas or categories of services, Opdenhoff Engineering offers its customers a comprehensive service ranging from the planning to the maintenance of plants. Our customized solutions and extensive expertise in various industries make us a trusted partner for our customers.

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