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ONBOARDING PIPE MATERIAL HANDLING WITH OPDPRO.CARE

OPD process

The smart solution for lightning-fast and efficient digitalization of your production!

OPD PRO.CARE on iPhones

OPD PACKAGE+ YOUR ASSETS = YOUR PRICE

 

With over 55 years of expertise not only in the plastics industry, we at OPDENHOFF combine our in-depth knowledge with the latest digital innovations to increase productivity and efficiency in your production. Our goal is to promote seamless collaboration between AI and humans.

 

Illustration of OPD PRO.CARE Package

 Our solution: The plant system software

Our software offers a comprehensive solution for managing and optimizing your production processes through digital twins and mapping the value stream in production.

What our factory plant software includes:

  • Digital twins in the value streamManagement according to IDTA and RAMI40.
  • Raw materials managementMonitoring the delivery of raw materials (truck/lot), samples and LOT numbers.
  • TraceabilityQR codes for tracking raw material quantities.
  • Recipe managementManagement of raw materials, products, parameters and recyclates.
  • Production management: Operating recipes and document data such as consumption data.
  • Maintenance of the basic structuresEfficient management of the value stream.

Available functions for all elements:

  • Shift handover notes: Notes and photos for problem solving.
  • Document data managementManagement of document data per asset, e.g. packaging material.
  • Calendar planning: Planung für Rohstoffe, Wartung und Anlieferung.
  • API interfaceConnection to ERP and AI systems

Technical architecture:

  • MicroservicesFlexible and scalable architecture.
  • ContainerizationEfficient and fast deployment.
  • API interfacesExtensive connection options.
  • Digital twinsState-of-the-art technology for detailed process mapping.
  • Platform independenceIT/OT integration on various platforms.

    Discover our
    OPDPRO.CARE Packages

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    Basic
    CARE

    Production management with OPDPRO.CARE BASIC

    The Basic CARE model is aimed at small to medium-sized companies that are looking to fundamentally digitalize their production processes. This version offers essential functions for managing production data and optimizing process efficiency.

    N

    A work

    N

    One system

    N

    A partial system

    N

    Up to 10 assets

    N

    Including updates

    €1500*/month
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    Professional
    CARE

    Production management with OPDPRO.CARE PROFESSIONAL

    The Professional CARE model is ideal for medium-sized to large companies that require extended functions and greater flexibility. This version offers additional functions for more comprehensive digitization and data integration.

    N

    Includes Basic

    N

    A work

    N

    One system

    N

    Five subsystems

    N

    11-50 Assets

    N

    Scale and mixer manager app

    N

    PLC modules (Siemens)

    €3500*/month
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    Enterprise
    CARE 

    Production management with OPDPRO.CARE ENTERPRISE

    The Enterprise CARE model is aimed at large companies and groups that require maximum flexibility, customization options and comprehensive system integration. This version offers the most comprehensive range of functions and integration options.

    N

    Includes Professional

    N

    One or more works

    N

    Three or more systems

    N

    Five or more subsystems

    N

    51+ Assets

    N

    API interface

    N

    Upgrade contract included

    On request /month

    * All prices are net plus VAT

    + additional services

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    Upgrade contract

    With the OPDPRO.CARE Update & Upgrade contract, you ensure continuous access to the latest functions and improvements for your plant software. Regular updates keep your software up to date, improve the performance and reliability of your systems and protect your production processes with the latest safety standards. You also benefit from discounted upgrades that give you access to essential new features and significant improvements, so you can always use the latest technologies and innovations in your production.

    N

    Always the latest software version

    N

    Improved safety and performance

    N

    Access to the latest functions

    details

    1. scope of the contract

    • Updates: Free improvements and bug fixes.
    • Upgrades: Discounted new versions with extended functions.

    2. pricing

    • Basic Care: 10% Discount on upgrades
    • Professional Care: 20% Discount on upgrades
    • Enterprise Care: 30% Discount on upgrades

    3. installation service

    • Option 1: Self-installation with support from our technical hotline.
    • Option 2: Professional installation service (€100/hour).

    4th running time

    • 24 months, automatic renewal.
    • Termination with 3 months' notice.
    €1500*/QUARTER
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    APPS

    Various apps are available to support your process connections and optimize your process control: Scale Manager, Mixer Manager and TwinConnect app for target and actual values.

    N

    Real-time data integration

    N

    Increased flexibility and adaptability

    N

    Optimized process control

    €300*/APP/MONTH
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    PLC modules

    We offer suitable PLC modules for scales and mixing processes as well as actual values for continuous data specifically for Siemens controllers. These process connections include both target and actual values and provide you with detailed insights and optimized process control.

    N

    OPDPRO.CARE data blocks

    N

    OPDPRO.CARE scales and mixer communication

    N

    OPDPRO.CARE Setpoint and actual value exchange

    ON REQUEST/SPS
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    process connection Asset according to IDTA | RAMI4.0

    The process connection of assets, which can include both target and actual values, provides you with detailed insights and optimizes your process control.

    N

    Setpoints

    N

    Actual values

    N

    Asset specific data

    FROM €200*/ASSET
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    additional assetS

    By using these assets (systems, sub-systems, basic functions and basic functional elements), a production system is not only physically mapped, but also logically and functionally, which forms the basis for efficient production management.

    N

    Transparency and clarity

    N

    Efficient management

    N

    Flexibility

    N

    Cost control

    details

    • Attachments:
      • Definition ofSystems are the most comprehensive units in a production plant. They represent the entire production infrastructure required to manufacture products.
      • ExamplesProduction lines, mixing plants, silo plants.
    • Subsystems:
      • Definition ofSub-systems are sub-units of a system. They consist of specific components or systems that together fulfill a specific function within the overall system.
      • ExamplesA filling system, a packaging robot, big bag stations
    • Basic functions:
      • Definition ofBasic functions are the basic operational functions performed by a system or sub-system. These functions are necessary to enable the production process.
      • ExamplesConveying, storing, processing, transporting, weighing, mixing.
    • Basic functional elements:
      • Definition ofBasic functional elements are the specific components or mechanisms that enable the basic functions. They are the smallest units that are directly involved in the fulfillment of the basic functions.
      • ExamplesMotors, conveyor belts, sensors, valves.
    €200-1500*/ASSET

    * All prices are net plus VAT

    Advanced system integration (Grand Slam offer)

    Extended system integration (Grand Slam offer):

    • Configuration of the value streamCustomization of delivery, raw materials, recipes, etc.
    • AutomationConnection of the machine or third-party systems.
    • SCADA and PLC systemsIntegration with OPD products or third-party systems.
    • Service contractsCustomer-specific service contracts for optimum support.

    Advantages for operators and machine and system manufacturers:

    • Platform independenceWorks in the cloud, in the factory and on systems.
    • Real-time data: Zugriff auf Status- und Produktionsauftragsdaten in Echtzeit.
    • Paperless productionTransparency in the value stream.
    • IntegrationSeamless connection between laboratory and production, including maintenance.
    • SecuritySafe handling of raw materials, recipes and products.
    • API interfacesConnections to other systems for third-party workflows and dashboards.
    • BrandingCustomization of the software with your company logo.
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