Advantages with Opdenhoff and OPDPRO.CARE
What distinguishes Opdenhoff from other companies?
Opdenhoff creates digital concepts that connect people, machines, systems and products.
Opdenhoff's goal:
The company's goal is a digital data platform for everything - from raw materials to recipes, asset management and traceability.
Book your personal consultation appointment with Jürgen Opdenhoff for OPDPRO.CARE now, free of charge and without obligation.
TABLE OF CONTENTS
Areas of application
Opdenhoff is an engineering company with over 50 years of experience in switchgear construction, digitalization and project management. The company offers a wide range of solutions and services, including PLC programming, SCADA systems, edge computing, control cabinet construction and more.
The main areas of application include the plastics, food, ceramics, rubber and cosmetics industries. In the bulk goods industry, silos, mixers and scales are among the assets. These are processed in the individual sectors:
- Plastics industryPolyethylene (PE), polypropylene (PP), polyvinyl chloride (PVC), polystyrene (PS), acrylonitrile butadiene styrene (ABS), polycarbonate (PC), polyethylene terephthalate (PET)
- Food industryCereals (wheat, rice, maize, etc.), meat (beef, pork, poultry, etc.), dairy products (milk, cheese, yoghurt, etc.), fruit and vegetables (apples, potatoes, carrots, etc.), sugar (cane sugar, beet sugar, etc.), oils and fats (olive oil, rapeseed oil, palm oil, etc.), spices (pepper, salt, cinnamon, etc.).
- Ceramics industryClay, feldspar, quartz, kaolin, chalk, aluminum oxide, silicon dioxide
- Rubber industryNatural rubber, synthetic rubber (styrene-butadiene rubber, polybutadiene rubber, acrylonitrile-butadiene rubber, etc.), sulphur, zinc oxide, carbon (carbon black), oils and plasticizers, fillers (talc, kaolin, silicon dioxide, etc.).
- Cosmetics industryWater, oils (jojoba oil, olive oil, coconut oil, etc.), fragrances, colorants, emulsifiers, preservatives, humectants, parabens, silicones, vitamins, extracts (aloe vera, chamomile, green tea, etc.),
- Lubricants(cellulose, polyacrylates)
Opdenhoff is characterized by holistic solutions and the seamless integration of IT and OT systems. The company attaches great importance to the quality of data and can guarantee seamless integration thanks to object-oriented asset structures and RAMI 4.0. Opdenhoff also has all the necessary resources for successful project implementation - from development and process engineering to service.
Service quality, tailor-made solutions and open communication have high priority, ensuring clarity in all project phases. In addition, potential risks are identified and avoided at an early stage.
Your ADVANTAGES in working with Opdenhoff
Data quality
Thanks to its many years of experience in the field of digitalization and engineering, Opdenhoff knows the necessary quality requirements for data in order to generate added value from digitalization. As a result, customers can rely on high data quality and meaningful analysis results.
Cooperation
Opdenhoff promotes collaboration between all parties involved and, thanks to object-oriented asset structures and RAMI 4.0, promotes seamless integration of IT and OT systems. This leads to more efficient processes and minimizes downtimes.
Resources
The company has all the necessary resources at its disposal - from development and process engineering to service. This means that customers receive everything from a single source and can rely on professional implementation.
Project success
Open communication with customers ensures clarity in all project phases and helps to identify and avoid potential risks at an early stage. In addition to customized solutions, this is part of the company's high service philosophy.
Experience and know-how
With over 50 years of experience in engineering, switchgear construction and digitalization, Opdenhoff has extensive know-how and a high level of expertise.
Digital twin
With OPDPRO.CARE, Opdenhoff offers a digital twin that records and processes all relevant data and information about the assets and production in real time. This optimizes processes, plans maintenance with foresight and minimizes downtimes.
Holistic solutions
The focus is on holistic solutions - from planning and project planning, switchgear construction and automation to commissioning and maintenance, customers receive everything from a single source - with seamless integration of all systems.
Customer orientation
Opfenhoff attaches great importance to individual solutions based on specific customer requirements and needs. Transparent communication and high service quality are equally high priorities.
Innovative strength
Opdenhoff is always up to date with the latest technology and is constantly dealing with new technologies and trends. As a result, innovative solutions are developed that provide customers with real added value.
OPDPRO.CARE
With OPDPRO.CARE, Opdenhoff offers a digital twin that records and processes all relevant data and information about assets and production in real time. This gives customers a comprehensive overview of their systems and increases their efficiency and productivity by optimizing processes.
Objective
The objective of OPDPRO.CARE is data analysis, production optimization, asset-oriented management and IT-OT integration. The objectives also include recipe and technology management and the promotion of cooperative working between people, machines, products and systems.
OPDPRO.CARE is characterized by the following features:
- Recipe management for all systems, sub-systems and basic functions.
- Overview of the system, sub-system, basic functions and basic function elements with all process parameters.
- Detailed view of individual systems, sub-systems and basic functions.
- All basic functions have the function statuses Manual, Automatic, Start, Pause, Continue, Off and Fault, including all parameters.
- All basic function elements have the function states manual, automatic, on, off and fault, including all parameters.
- Parameterization of the individual basic functions via the SCADA or panel system.
- Interfaces to a wide variety of secondary, superordinate and subordinate systems.
Living Industry 4.0
OPDPRO.CARE is living Industry 4.0 according to RAMI4.0 and is therefore the digital platform for mapping the following processes:
➤ Incoming goods
➤ Recipe and technology management
➤ User administration
➤ Production
Customer added value or benefits
OPDPRO.CARE offers the customer the following advantages:
Improved production processes
OPDPRO.CARE offers better control, monitoring and analysis of assets and processes. It helps to optimize production processes.
Greater efficiency
By using digital twins and optimizing production processes, OPDPRO.CARE increases efficiency and productivity.
Better traceability
OPDPRO.CARE enables precise traceability of products and materials along the entire value chain. This is particularly relevant for quality control and product recalls.
Flexibility
OPDPRO.CARE is very flexible and can be used on various devices.
Cost reduction
By optimizing production processes and efficiency, OPDPRO.CARE reduces production costs.
Higher quality
OPDPRO.CARE increases product quality through the precise monitoring and control of assets and processes.
Better cooperation
OPDPRO.CARE promotes the collaboration of people, machines, products and systems through efficient communication between different players in production.
Future security
OPDPRO.CARE is based on the Industry 4.0 standard RAMI4.0 and therefore offers a future-proof platform for digital transformation in production.
Possible applications
OPDPRO.CARE is used in the following areas:
Plastic
- Branches of industry
Dryblend processors, recycling plants, plastics manufacturers, profile extrusion companies, injection molding companies - Products
Profiles, cables, granules, powders, wall panels, flooring, films, floor tiles, boards, toys
Rubber
- Branches of industry
Rubber-rubber, recycling plants, profile extrusion plants, rubber-metal composite - Products
Tires, profiles, cables, seals, granulate, plates, vibration dampers
Food
- Branches of industry
Baking industry, ready meals, luxury foods, baby food, spice industry, dairy industry, breadcrumbs industry, confectionery, ingredients industry - Products
Baby food, bread, cookies, baking mixes, pasta, soups and sauces, coffee, tea, spices, spice mixes, milk powder, whey powder, sugar, starch, breadcrumbs, breading, fruit mixes
Chemistry
- Branches of industry
Building supplies, chemicals in general, fertilizers, electrical industry, paints and varnishes, adhesives, metal industry, paper industry, cleaning agents, protective agents - Products
Tile adhesives, additives, fertilizer granules, dry plaster, paints, varnishes, pigments, adhesives, metal powder, cellulose, printing paper, detergents, powders, pesticides, batteries, resin and binder pastes
OPDPRO.CARE consists of a collection of apps that have been developed in an open and future-oriented architecture. This enables it to run all apps individually in the cloud or on site at the customer's production facility. Operation of the apps is very intuitive and possible on all devices such as PC, tablet or cell phone. Operators always have a quick and easy overview. This was a high priority during development.
OPDPRO.CARE was not only developed to make production processes more effective and safer, but also to promote collaborative working among employees. By using the various apps, employees work together more easily. A fast flow of information leads to cost reductions and efficient decisions.
OPDPRO.CARE also offers the opportunity to improve collaboration with external partners and suppliers. By sharing data and information, everyone involved in the value chain can work more effectively and efficiently.
This collaborative way of working ensures that companies realize the full potential of their employees and resources and take their production processes to the next level.
Apps in OPDPRO.CARE
The apps in OPDPRO.CARE are designed to actively support the customer's employees and thus operate production better and more safely. All important information is clearly displayed on a dashboard. The apps are as follows:
- Delivery: Management of deliveries and suppliers
- Raw materials: management of raw materials, including orders and stocks
- Processes: planning and monitoring of recipes, parameters and production processes
- Production: monitoring and control of production
- Assets: Management of system components and machines
- Maintenance: planning and carrying out maintenance work
- Calendar: Planning appointments and events
- Notes: Management of notes and images for measures
- Evaluations: Analysis of production data and performance indicators
- Users: Management of user accounts and access rights
By using these apps, customers have all the relevant information at a glance. Production processes are thus carried out safely and effectively.
OPDPRO.CARE is the result of passion, experience and expertise in connecting company systems to create a networked digital world.
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